Pocket Spring Machines
FPC-105
Pocket spring machine
Description of operation
The FPC-105 produces continuous strings of pocket springs.
The wire from the swift enters the wire section of the machine. It is fed through the heat treatment, where the wire is tempered. This heat treatment relaxes the springs from tense and prepares the wire optimally for coiling. The electronical coiling device forms the spring shape and loads the spring directly into the revolutionary cooling channel. The fabric roll is placed in the ergonomic fabric swift. The setting station moves the spring into the fabric section, where the springs are placed precisely into the folded fabric. The longitudinal and transversal welding stations close the pockets around the springs and assure a high quality product. The conveying station transports the strings of pocket springs outside of the machine for further processing.
The touch screen panel with the userfriendly software allows a product change in a very fast way.
Type of springs | Barrel / Cylindrical |
Spring dimensions | Outer waist diameter Ø (Dta) 40 - 75 mm |
Spring height | after setting: 100 - 270 mm pocket height: 70 - 230 mm |
Spring wire gauge | 1.3 - 2.2 mm |
Performance | up to 100 springs/minute (depending on spring dimension) |
Air consumption | approx. 6.5 m3 / hour (at 6 bar) |
Power consumption total | approx. 13 kVA |
Power requirements | Voltage: 3 x 400 V, input fuse: 100 A or Voltage: 3 x 220 V, input fuse: 100 A (other Voltages on request) Frequency: 50/60 Hz |
Working temperature | +10° C to +40° C |
Weight | net approx. 3‘050 kg (Swift with safety mesh guard net approx. 480 kg) |
Advantages:
- Extensive working range
- Very fast product change
- Electronical coiling device
- Divided into wire and fabric section
- Cutting device (option)
- Double welding (option)
FPA-300
Fully automatic pocket spring assembler
Description of operation
- Processes up to 12 cycles per minute
- Highly flexible and fast setup and conversion to different pocket spring dimensions
- Variable assembly system for „top/bottom“ and/or „center“ gluing
- Fully automatic production of zoned spring units
- Assembly types: longitudinal, lateral, parallel, nested and duplex
- Freely programmable glue saving system with interrupted gluing lines
- Allows online helpdesk support
- Easy access to all components of the machine for maintenance and cleaning
- Integrated output table for spring units
Type of springs | Barrel / Cylindrical |
Spring dimensions | Outer waist diameter Ø (Dta): 40 - 80 mm Pocket spring unit width: max. 2‘100 mm |
Spring height in pocket | 70 - 230 mm |
Performance | up to 12 cycles / minute<br |
Air consumption | apporx. 15 m³ / hour, 6 bar |
Power consumption | approx. 10 kVA |
Power requirements | Operatign Voltage: 3 x 400 V, Pre-fuse: 63 A, Frequency: 50 / 60 Hz |
Working temperature | +10° C bis +40° C |
Weight | netto ca. 2‘800 kg |